BRAKES How to improve/vented/cross drilled/pads Q:What and why vented rotors? A:Braking converts motion into heat. Heat needs to be dissipated. The faster you can dissipate heat the better you can stop, and less fade. Vented rotors essentially have two parallel "discs" with an airspace in between to increase cooling. Many of the Kesley-Hayes non-vented front rotors can be replaced with vented ones and thinner pads without replacing calipers for a slight gain in braking power. Q:Why cross drilled rotors? A:Braking produces gasses, and cross drilling give the gasses a way to escape, thereby increasing contact pressure. In addition, a cross-drilled rotor now has more surface area, and thus cools down more quickly. Personally [Jan] I do not advice cross drilled rotors because of the increased likelihood of cracking. DO NOT CROSS DRILL ROTORS YOURSELF. It's usually done on an NC machine at calculated positions followed by stress relieving. The comments from people on driller rotors are that they improve braking under competitive situations, but only provide a marginal benefit under normal street use. The also feel more uneven when you brake (esp. the slotted ones) and are also noisier (they "humm"). Note that cross drilling is actually banned for certain competitive events, so check before you invest. Cross drilled rotors will also wear out your pads in a big hurry. Another alternative to x-drilling rotors is to buy slotted or grooved rotors and pads. Q:Is it worthwhile changing my rear drums to disc brakes? A:For normal purposes: NO. For racing and other purposes, maybe. Considering the high cost of this swap and considering that only 30% of all braking power comes from the rear, it is usually not worth the effort. Concentrate on the fronts instead. Q:What are the benefits of steel braided brake lines? A:The reports I have received is that it improves brake feel marginally (less expansion of the tubes) but that the steel is also subject to more corrosion. [According to Volney.Spalding@Corp.Sun.COM]: They are not recommended for street use. Reason: Lines are rigid and will not flex with the body as it turns and reacts to road imperfections--rubber hoses will. As a result, the lines can often get pinched and fail. Stainless lines are OK in racing applications because race cars are subject to constant inspections/bleeding/maintenance. If there is an alignment problem it will likely be discovered. Most people probably are not as disciplined in street applications making the this mod impractical. In addition, most steel braided brake lines do not pass the DOT tests and therefore technically illegal for street use. Q:What pads should I use? A:See the discussion in the technical FAQ and also in the archives. It is important to realize that "race pads" (e.g., Ferrodo, to some degree, REPCO Metal Masters) only work well when HOT, and are therefore not well suited for calm city driving. You WILL slide through your first intersection in the morning with these pads. Mintex SilverLine pads are between Repco MMs and stock pads. They may work fine for some cars, but I personally missed the initial bite too much in my G60 that I switched back to stock pads. Note that the company that makes both Repco and Mintex pads is currently in the process of reformulating their compounds.